Instead of membrane-wood-foam-platen, it's membrane-foam-platen. There are three benefits to mounting the 1x1's on the bottom of the frame. Apply a coat of vinyl cement to the bag exterior and the patch. The kit comes with almost everything you need to build the vacuum system you see pictured above; but you'll spend another $20 or so on hardware-store items including the two capped PVC pipes and the electric switch and box. Must add both items to cart to receive offer. Once you have done this, attach your bag to the vacuum press system. Here the builder can use the evenly distributed pressure inside the bag to bend the veneer and thin ply over the form. You can significantly increase the life of the vacuum bag by easing the edge of the platen system (top, bottom, side edges) using a 3/8" or 1/2" radius round-over bit. The vacuum pump holds your workpiece firmly to the vacuum cup, which fits into the clamping module. Price the Festool 203148 Vacuum Unit VAC SYS System on Amazon: http://amzn.to/2eIrBHcWorking with any material in any working environment, there are two main. This vacuum connector securely attaches to vacuum bag stems and vacuum clamping fittings offered at VeneerSupplies.com. (or are ordered separately). Arrange the VacuPress VacuClamp vacuum pods on the work surface, connect the vacuum source, and place your work piece on top. While supplies last. To adhere the veneer to the plywood you need two things. I'll share some highlights on the system as well as my favorite. "In 1994," Joe recounted, "I was working for a company repairing jukeboxes and pinball machines. Vacuum clamping systems can work on almost any workpiece with at least one flat face. Method 2: Tighter curves usually require a mold that fits inside the bag. One of our most frequent uses for the vacuum systems are the vacuum bags they typically come with. The new vacuum clamping system VAC SYS makes the seemingly impossible become possible: clamping without limits and no marks left behind. It's very affordable compared to the big name vacuum presses which can cost $700 or more. Then place another clamp at the opposite end. At 80 psi, they yield a vacuum of about 12 psi (up to 150kg/330 lb, depending on workpiece area) at sea level. Valid from 9/1/2022 12:01am CST to 12/31/2022 11:59pm CST. Be sure that no residue is left on the surface of the vinyl when you are finished. For maximum vacuum and jig efficiency, the vacuum clamping matrix should be used on a non-porous workbench and with non-porous clamping objects. 1-800-645-9292 Help Our Products Abrasives Adhesives Air compressors Air tool accessories Bits drill & boring Bits driver Books Caning Chemicals Clamps & vises Clothing Dust collection Edgebanding Fasteners Finishes Finishing supplies Gift Certificates Hand tools Hardware casters & glides Hardware closing mechanisms Hardware decorative Then, frustrated and cruising the net one day I ran across veneer supplies.com. The Festool VAC SYS System was designed to reduce setup time with simple and effortless clamping that allows for full surface access, which is perfect for routing, sanding, carving or just about any project you imagine. They were doing a building renovation. The Official Website of this Non-Professional Woodworker . $194.99 $ 194. The panel is then placed inside the bag and the air from within the bag is removed with a vacuum system. The idea behind the name goes way back to a conversation with a friend and professional furniture maker about the different types of woodworkers that fill the world with so many excellent projects. Purchase additional Podz kits The sizes range from 2 x 2 up to 5 x 12, or even larger by special order. Vertically, horizontally, on any angle, or any combination makes vacuum clamping . 99. Do not over-tighten the screws. It is amazing to watch the bag suck the veneer and plywood into a tight, uniform curve over the mold. Features: Includes a Gast vacuum pump, made in the USA A low cost, yet versatile, clamping solutions for CNC applications. Imagine the possibilities of being able to hold a workpiece without any clamps in the way. Work on the main surface, along the edge or along curves that require . Not suitable for. See the chart below to choose the cup that suits your needs. A new one though, was going to run us $550 from our original supplier. First, the 1x1's frame the platen and limit how much the frame can flex under vacuum. Instantly up to 1800 lbs per sq ft of pressure is applied. Imagine a giant zip-lock bag with a piece of plywood and an exotic wood veneer inside. At Vacuum Pressing Systems, we offer a full range of veneering and laminating products to meet the needs of woodworkers around the globe! $10.60 Lock-On Vacuum Connector This brass vacuum connector securely attaches to our vacuum bag stems and our vacuum clamping fittings. This video demonstrates using vacuum as a clamp for holding wooden parts for sanding, routing, scraping and other applications where traditional clamping met. Why does Joe Woodworker have all the claptrap to do the same job? Joe Harmon uses a J roller-commonly used for securing countertop laminate-to ensure a tight seal on the vacuum bag seams. All Wood Domestic Lumber Exotic Lumber Plywood Dowel Rods Inlays Slabs; Veneer. Joe Woodworker V2 Venturi Vacuum press, redux, with Ukulele bridge clamp press 1,325 views Oct 1, 2017 8 Dislike Share Save Kekani427 245 subscribers Redid the tanks to (sort of) match. Podz are simple vacuum jigs designed to affordably clamp projects to your bench top. Each unit consists of a chromium ball bearing, tapered return spring, cir-clip and 13mm outside diameter housing body. The second benefit is a simplified perimeter seal. In this video I share my thoughts on having a Vacuum Clamping system for my woodworking shop. () This vacuum press requires no proprietary parts. How these sites came about, and in fact how Joe got into woodworking at all, is one of those stories that solidifies one's faith in fate. Joe Woodworker - Free DIY Vacuum Press Instructions, veneering tips, veneer tutorials, and vacuum press plans. Welcome to Vacuum Pressing Systems! The kit includes a pneumatic latching foot pedal to instantly apply and release vacuum to clamping jigs on the work bench. A vacuum press is very easy to build. Attach the composite plastic "upright" piece to the base. There is also a great article about building a caul press in the September/October issue of American Woodworker magazine on page 30. Vacuum clamping jigs are required to complete this clamping system. - Exotic Wood Veneer, Vacuum Press Systems, Tools and Supplies There is more than 280,000 square feet of domestic and exotic veneer currently on our website and we're offering these great veneers by the sheet and in small, affordable lots. Vacuum Bags For Woodworking. Who is Joe Woodworker? Edges of panels can be finished in one pass. Vacuum Press Kits 9 Items Vacuum Press Parts 28 Items Vacuum Bags Vacuum Bag Supplies 13 Items Vacuum Clamping 20 Items This is a micro-mesh particle filter made of extremely fine stainless steel capable of trapping airborne particles as small as 25 microns. These pumps sell for slightly over $100 on Ebay and somewhere just over $200 new. pump for vacuum clamping applications? Buy a Select Milwaukee Vacuum (2008883,2808855, 2020321), get a Milwaukee Shop Vac Wet/Dry Vac Bag 1 pc (2020485) free. Discount reflected in cart. They are quiet and long lasting (thousands of hours on a set of vanes). Full of difficult to patch holes, it was a mess. The glue is placed on the plywood and the veneer is set on top. Or fastest . It seems that there are only a few of these levels. All metal-to-metal connections will require thread-sealing tape. No time-consuming readjustment. The vacuum clamping system VAC SYS enables you to machine the workpieces from all sides in a single step. Valid online only. Buy a Select Milwaukee Vacuum Get a storage bag Free. If you are using polyurethane instead of vinyl, the seams will need to be very firmly clamped for 24 hours. It has a soft O-ring inside which makes a leak-proof connection. If you need to re-position the jig, you will have to turn off the vacuum system. Step 1 Step 2 Step 3 Step 4 Step 6 Step 8 Step 10 Step 11 Step 12 Step 13 Step 14 Pilot holes are not required. This is your bag end closure. The bag is sold separately and come in a range of sizes in either polyurethane (more expensive) or vinyl. Veneering Supplies; Veneering Tools; Wood Turning. This part fits snugly into the recess in the plastic base plate. the ruler against the fence on the infeed table and in contact with the magnetic jig or clamp. These ball valves are used to create custom vacuum clamping jigs on CNC routers and workbench hold-downs. The Official Website of this Non-Professional Woodworker . Apply the patch to the bag and press it down using a seam tool. glue and clamping pressure. $23.95 Vacuum Gasket Tape For Clamping 3/8" x 82' x 1/8" Glue a 3/8" diameter dowel in the 3/8" holes allowing it to protrude by an inch or two at the top. You have to pause at that expense, grimace a bit and patch a few more times. in Vacuum & Dust Collector Hose Clamps 2 offers from $10.99 POWERTEC 70149 Dust Control Flex Cuff with Hose Clamps, 4-Inch 1,254 4 offers from $12.19 Product Description Finally, a Blast Gate you can attach directly on another fitting or even some machine ports. One, two, three or more VacuClamp vacuum pods can be connected together. Piece of hardwood - 10" long by 1" wide and about 3/16" thick Standard woodworking clamp or magnetic hold-down jig Piece of flat Plexiglass, Lexan, or Lucite - 6" x 10" x " This process works on my 8" JET jointer because of the knife lifting springs on the cutterhead. VeneerSupplies.com Flush Mount Bag Stem Vacuum Clamp Pod Kit w/ T Bolt, Fold Down Knobs, Vacuum Hose, Barbed Brass Fitting, & Vacuum Gasket - CNC Clamps for CNC Projects, Routed Signs and Plaques . It's just an odd coincidence that my name is Joe and I'm a woodworker. Shop-made Vacuum Press Bag Joe fits the lower fitting of a toilet fill valve in a hole that he cut in one side of the vacuum bag. Vacuum Clamps powered by compressed air. We also offer a full line of vacuum bags for veneering and parts to make a custom-sized vacuum bag. From amboyna to zebrawood, there's something here for everyone. Use the included black screws to secure the upright to the base plate. Find exactly what you need to complete your wood project: VacuPress Fliptop Table Press kits; Vacuum pressing bag systems; Vacupress vacuum pumps; Veneering glue . With this clamping kit you can use the massive holding power of vacuum to instantly hold work pieces to your bench top for sanding, routing, carving and more. Be sure to visit the JoeWoodworker websiteto learn more about vacuum press construction and vacuum bagging. Think of the vacuum bag as a giant sandwich bag (aka "Zip Lock" bag) in which the air is removed by a vacuum source such as an air-powered venturi or an electric vacuum pump. If your jointer does not use lifter springs, this article will not work. I am slated to do a demonstration for our woodworker's guild in about The clamping jig will now slide-lock together and make it easier to assemble the bag clamps on the vacuum bag. The vacuum cup is the interface between the Festool VAC SYS clamping system and your workpiece. Very fine steel wool or a Scotch-Brite pad will aid in the cleaning process. To use the clamping system, attach the lock-on connector from the vacuum press to the tank adapter fitting on the foot valve assembly and turn on the vacuum press system. I prefer to use standard wood clamps starting at one end. Supporting Woodworkers for 19 Years! The width/lateral stiffness of the fame is less important. The mounting nut is threaded into place sealing the hole with the valve's rubber ring gasket. Electric Vacuum Suction Cup Lifter for Wood, Paver, Drywall, Marble, Tile and more (lifts up to 375 lbs) 4.6 out of 5 stars 53. You can also order the raw materials and make the bags yourself, if you're so . Click here to see the vacuum pressing systems being built by other woodworkers. Joe Woodworker - Free DIY Vacuum Press Instructions, veneering tips, veneer tutorials, and vacuum press plans. Vacuum cups come in four shapes and sizes. Iron-On : The average builder can have the system completed in a few hours. Due to Festool policy, Highland Woodworking . The single-sided clamp requires 1 cfm of air at 80 psi and mounts with four screws; the double-sided clamp requires 2 cfm at 80 psi and vacuum-mounts instantly to smooth surfaces. Making the Bag Air-Tight: The Secret In the next section you will be adding the bag stem and making (or buying) a bag closure. Ideal for CNC projects, routed signs and plaques, small workpieces, carvings and more. It is a nifty little connector that is affordable, durable, and easy to use. Pen Blanks; Turning Blanks; Turning Tools; . Both have a 5 1/4" square clamping surface divided by . As for the erasers, we'll get to that story later. Recently, our old bag had had the bun. The return spring holds. Sanding and routing tasks become simpler. When set up correctly, this creates approximately 1700 lbs per square foot of evenly distributed pressure inside the vacuum bag which is perfect for vacuum veneering. Using the power of your vacuum press and clamping system, the Podz 26-piece kit allows you to configure the clamping jigs any way you choose to clamp projects as small as 4" x 4" and as large as 5' x 4'. Rotate the cutterhead so that there is 1/8" between the front of the knife . Festool uses proven vacuum-based suction clamping and provides a highly effective and ergonomic work platform for nearly any . Otherwise the sharp edges of the platen system can stress or even puncture the vacuum bag while under pressure. Vacuum Clamp Pods (1 with two barbed brass fittings; 1 with one barbed brass fitting and one brass plug) (4) T-Bolts (5/16''-18, 3/4'' long) The system will put vacuum in the reservoirs and cycle off. FREE delivery Thu, Sep 29. A vacuum press component, used to speed the clamping process, that has a rigid frame surrounding a flexible film. The idea is that more weight or clamping pressure increase the chance that the panel will come out free of bubble and ripples. Includes vacuum pump, 9' of hose and seven various brass fittings for connection to your vacuum clamping system. It won't cycle on again until the reservoirs need to be recharged. Allow the patch to dry over night before using the vacuum bag. Making a vacuum bag.
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